Onshoring Injection Molding with Om Raj Tech & Jimdi Plastics

Onshoring Injection Molding: How Om Raj Tech & Jimdi Plastics Deliver Seamless Tooling Transfers Back to the USA

As companies across the U.S. look for ways to mitigate supply chain risks, reduce hidden costs, and shorten lead times, many are taking a hard look at their overseas injection molding operations. In partnership with Jimdi Plastics, Om Raj Tech has developed a highly structured and supportive approach to help companies onshore tooling and production—without the typical disruption or downtime.

At the core of this partnership is one philosophy: “It’s our job to make your life easier,” says Reed Lawrie, President of Jimdi Plastics. “We take the plastic manufacturing burden off your plate and make sure you get reliable, repeatable parts on time—whether we’re taking over an existing tool or building a brand-new one.”

Why Onshore Now?

Even though offshore tooling and molding might look less expensive up front, the reality is often far different when the full value chain is considered. As Reed puts it:

“Yes, it is more than what you’re paying now, but you’re not holding 90 days’ worth of inventory. You’re not putting 90 days’ worth of payables out there. You’re not on the phone at 10 o'clock at night five nights a week.”

The benefits of bringing tooling and molding back to the U.S. with Jimdi include:

• - Shorter lead times – weekly or even twice-weekly shipments
• - Less cash tied up – reduced inventory and payables
• - Higher quality – faster response to dimensional or visual issues
• - Stronger relationships – proactive engineering and program management
• - Better sleep – no more middle-of-the-night firefighting

Initial Quote – Apples-to-Apples Comparison

The quoting process is the foundation of every successful onshoring project. Jimdi’s team gathers four essential data points: Part weight, Material type, Tool dimensions, Cavitation (number of parts per cycle).

“Without those four pillars, you’re throwing darts at a dartboard,” Reed explains. “We’ve even built CAD off a single part sample when there’s no documentation from overseas. We’ve done it many times, especially in consumer goods.”

Total Cost Analysis

The quote alone doesn’t tell the whole story. We guide customers through a total value chain analysis, highlighting hidden costs like:
- Freight and duties
- Inventory financing
- Quality failures and rework
- Labor to manage offshore vendors

“You had 30 days’ worth of bad parts in the pipeline? That costs. You just can’t see it on a line item,” Reed notes.

Tooling Strategy – Transfer or New Build

In many offshore scenarios, the tool isn’t owned by the U.S. company. We help build a new tool using domestic, offshore, or hybrid tooling strategies. If a domestic transfer is possible, Jimdi coordinates or oversees the inspection of the current tool condition.

Team in China – A Unique Advantage

Jimdi Plastics is one of the few domestic molders with boots on the ground in China. This allows real-time inspection, verification, and mediation during the transition.

“We’ve helped customers who didn’t even know where their tool was running. That unknown goes away when we’re there with a Chinese-speaking team member,” Reed says.

Bank Build – Transition Security

To ensure a smooth switchover, we work with you to build a part inventory buffer—2, 4, or 6 weeks of coverage—to avoid production gaps and provide transition flexibility.

First Shots & Tool Trials

We install the tool, develop a Plastic Injection molding process, and conduct first shots (T1). Visual and dimensional evaluations guide adjustments.

“First shots are a process,” says Reed. “You don’t always get it right the first time, and that’s OK. The goal is dimensional stability and repeatability.”

Approval & Launch (PPAP, Masters, Visual Standards)

Once validated, we submit dimensional studies, visual samples, and control plans. Visual master parts are signed off and used to train operators. Automotive PPAP Level 3 is standard where required.

“Automotive is fastidious,” Reed says with a smile. “We’re used to that. We submit Level 3 PPAPs all the time.”

Full-Service Support Beyond the Press

Through Om Raj Tech, customers gain access to Jimdi’s wide-ranging capabilities beyond molding, including:

• - Assembly & Kitting
• - Insert Molding & Over Molding
• - Paint and Decoration (via local partners)
• - Sonic welding, hot plate welding, and CNC machining

“If it’s a plastic part and our customer needs it, we’ll figure it out—even if we don’t currently do it,” Reed says. “That’s where we provide value.”

Conclusion: A Partnership That Walks the Path With You

Onshoring isn’t just about logistics—it’s about reclaiming control, improving quality, and building a better future for your products. With Om Raj Tech and Jimdi Plastics, you don’t just get a quote—you get a fully integrated, customer-first partnership backed by:
 

• - Technical depth
• - Real program management
• - Global support and visibility

Let’s walk the path together. Whether you have a tool in China or just a sketch on a napkin—we’re ready to help you build it in the USA.